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Item no.: 8912500

Variomat Giga GS 1.1

control module for Variomat Giga DH stations

Technical data

Type

GS 1.1

Control type

Control Touch

For hydraulic module

GH 50, GH 70

Max. perm. operating temperature

90 °C

Max. perm. operating pressure

16 bar

Type of protection

IP 54

Electric connection

230V/50Hz

Max. electrical rated power

2.20 kW

Height

921 mm

Width

380 mm

Depth

477 mm

Weight

7.60 kg

EAN code

4036705115059

Product details

Variomat Giga Control Unit GS
For control and operation of the Variomat Giga pump controlled pressurisation system. Actuation of the corresponding Variomat Giga GH hydraulics (separate product), assembled and internally wired with the appropriate components so that it is fully functional.Constructed in compliance with DIN EN 12828 and the requirements of VDI 4708, with CE marking.The Control Touch control unit with TFT colour display, including communication electronics, is integrated into a robust plastic housing designed as a panel and mounted Horizontally directly on the controller. An optional separate and Vertical wall mounting at a maximum distance of three metres from the power electronics is possible. Communication electronics comprising:
  • 4.3" resistive colour touch display for programming, operating documentation and monitoring, as well as the provision of help texts for all functions
  • two RS485 interfaces as data and communication interfaces
  • a serial TTL interface with two connection terminals for connecting 2 I/O circuit boards
  • a potential free output for transmitting the group message
  • two galvanically isolated analogue outputs, e.g. for system pressure
  • an input for analysis of contact water meters
  • Slot for an HMS network module, one SD card, e.g. for data read-out, software updates, etc.
The power electronics are installed in a dedicated plastic control cabinet which is mounted directly below the operating unit. Power supply is via a main switch. Featuring in detail:
  • Main switch on housing exterior
  • Pump control
  • Cable management for external connections
  • Mounting slot for optional modules
    Control unit completely piped and wired ready for connection according to VDE regulations. System connections by means of integrated shut-off valves.
Control Touch is a fully automatic and freely programmable microprocessor control with touchscreen operation, real-time clock, differentiating error and parameter memory, combined graphical and clear-text display of system pressure, tank level and all relevant operating and fault messages, functional diagram, signalling of the active operating mode, collective fault message, low water level, functioning of pump, overflow valve and make-up valve.Functioning of the pressurisation in the limits +/- 0.2 bar including pump monitoring. Optimised system water degassing due to patented, fully-automatic overflow control with cycles for continuous, interval and run-on degassing. Controlled make-up, automatic interruption and fault message upon exceeding of the runtime and/or the number of cycles. Processing of the signal of a contact water meter for maximum volume limit and/or capacity evaluation of ion exchangers located in the make-up line. Documentation and control of the entire system in respect of the above mentioned parameters.

Downloads

Accessories

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Motor ball valve as conversion kit for water make-up in conjunction with Servitec and Variomat.

Actuation takes place directly from the control unit. The dirt-resistant motor ball valve is spring-closed without any need for an electrical supply.

Hydraulic and electrical connections must be made on-site.

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7945724 - Commissioning Variomat Giga

Service description:
commissioning for a two-pump/compressor standard system in the Variomat Giga range by the customer service, comprising:
  • Adjustment of system to the operating parameters specified by the client,
  • Checking the settings and operating parameters, and the system's performance and function in the overall system,
  • All set values documented in a report.

Requirements:

  • electrical and hydraulic connection of the control unit, the accessory components and filled supply system.
  • The expansion vessels of the pressurisation station must not be filled with water.
  • A sufficient supply of filling water must be provided.

Customer benefits:
While it is entirely possible for customers to put a recently purchased system into service themselves, there are a number of reasons why commissioning by Reflex is a better idea.

  • Certainty that the system is set up for optimum operation
  • Excluding of possible damage due to incorrect commissioning thus reliability and avoidance of time and costs for downtimes

Commissioning date:
the service can take place within the local country inside about three weeks, internationally within about six weeks after placing of the corresponding order.
Services provided by Service are net! The price does not include any site waiting times or work arising from improper installation or improper condition.

Programming the I/O and bus modules is not included in the scope of commissioning. Programming is charged separately according to time and effort.

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7859100 - Master-Slave Connect

Master-Slave-Connect
Expansion option for Variomat pressurisation systems with Control Basic or touch controller.

For balanced, optimised operation of up to 10 Variomat/Variomat Giga in one network. All connected devices must have this control option available.

Separation between devices <1,000 m.

optional
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8997700 - I/O module GS

I/O module
Extension for Reflexomat, Variomat and Servitec control units.

With two isolating amplifiers for the analogue signals from pressure and level measurement. Six digital input contacts and six potential free output contacts for processing messages and alarms. All housed in a dedicated plastic casing for direct integration into the associated control unit or, optionally, for Wall mounting.

Detailed description:

  • Digital input: – freely configurable, 6 inputs, of which 3 are normally open, 24 V internal potential, standard configuration, e.g. for external temperature monitoring, minimum pressure signal, manual make-up, and 3 as normally closed contacts, 230 V external potential. Standard configuration as normally open contacts, e.g. for emergency stop, manual mode for operation of Pump/compressor, manual mode for operation of overflow device.
  • Digital output: - 6 freely configurable potential free change-over contacts, standard configuration, e.g. for signalling make-up water faults, minimum pressure not reached, exceeding the maximum pressure, or manual/stop operating mode.

All the above contacts can be freely configured by the Reflex service team in accordance with the available information.

Assembly: The plastic control cabinet housing can be fitted into the designated mounting space of the control unit, as an alternative to on-site Wall mounting or installation in other control cabinets.

Wiring to the control unit is also carried out on the part of the building site.

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8860200 - bus module Profibus DP

Bus Module
Bus module for conversion of the information such as operating status or variable network parameters from the control interface (RS 485) of Variomat, Reflexomat or Servitec with Control Basic or Touch controller into the data telegram.Everything in its own plastic housing for direct integration in the corresponding control unit or optionally for wall mounting.

Installation:
Plastic switch cabinet housing can be inserted in the provided mounting slot of the control unit, as an alternative to on site wall mounting or installation in other switch cabinets.

The wiring to the control unit is likewise performed on site. Commissioning and wiring does not form part of the scope of delivery
The cable connection to the microprocessor control unit includes its RS 485 interfaces and must be site-provided analogously to the power supply.On the Profibus side there is also an RS 485 interface with a baud rate of 0.96 - -1.5 Mb/s available. A sub-D cable plug must be made available on site.

Remote control of the following functions and parameters from higher level building management system:

  • Pump/compressor 1 on
  • Pump/compressor 1 off
  • Pump/compressor 2 on
  • Pump/compressor 2 off
  • Overflow valve 1 open
  • Overflow valve 1 closed
  • Overflow valve 2 open
  • Overflow valve 2 closed
  • Make-up open
  • Make-up closed
  • Pressure specification p0 (pressure in 1/10 bar)

Contact the Reflex Team and further information

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